Project Info
Client
Portwest Clothing Ltd
Location
Fields End Business Park, Thurnscoe, Barnsley, S63 0JF
Completed
July 2023
Contact
April Pratt, Business Development
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Portwest

Construction of a new specialist storage warehouse, covering approximately 8,000m2 with a height to ridge of 23m. The facility was designed to ‘wrap around’ an existing warehouse, forming an L-shaped structure. Internally, high-bay racking was installed on a concrete floor slab, laid to DM1 tolerance. 

Extensive ground works were carried out, including excavation of 17,100 m3 of material and commensurate stoning up. A vacuum excavation method was used to dig out the new cable trenches; a cost-effective and risk reducing way of excavating around unknown services, removing much of the time-consuming, hand digging process. This method was also used to dig out and expose an existing live gas main, which we had to connect onto to provide upgraded supply for heating the new warehouse. Once the ground works were complete, casting of the ground bearing pad and beam foundations to support the steel frame was undertaken. Once the frame was erected, roof and wall cladding were installed, floor slabs laid, and internal mechanical, electrical and sprinkler systems fitted. 

The high-bay racking was constructed over a 12-week period, followed by the installation of inductive loops and final floor grinding to achieve the required DM1 tolerance. 

External works included the installation of sprinkler slabs and tanks, ducting, drainage, and car parking areas. A new substation was also built to provide an upgraded power supply to the warehouse.

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